Ngatikurukurei Nezve Zvatingagadzira, Kuvaka, Kuyera Pamwe Chete.
Pamberi pese epurasitiki jekiseni rekucheka mold, zvinodikanwa kuita ongororo yayo yeDFM kuti ive nechokwadi chekuti inogona kubaiwa yakakwana nekutsvaga kana paine dhizaini inodiwa.Kubudirira kunotsanangurwa nemhedzisiro, vhidhiyo ndiyo muenzaniso basa rakakosha iro rinogona kukubatsira iwe kuti unzwisise kuti chii chaicho chiitiko.Bata isu izvozvi kuti uwane rondedzero yeDFM yemahara kana uri kugadzira chero chigadzirwa chitsva.
Jekiseni Molding Maitiro
Rapid jekiseni mold
Rapid jekiseni mold ine inokurumidza kutungamira nguva, yakanakira prototyping uye diki uwandu kugadzirwa iyo ndeyekusimbisa dhizaini kugadzirwa kwebhiriji.
Overmolding
Iyo overmolding process inokutendera kuti ubatanidze akawanda zvinhu muchikamu chimwe.Chinhu chimwe, kazhinji thermoplastic elastomer (TPE/TPV/TPU) inoumbwa pachinhu chechipiri icho chinowanzova purasitiki yakaoma.Kana kuti overmould simbi inopinza mukati mapurasitiki.
Maviri-mavara mold
Kuumbwa kwejekiseni remavara maviri inzira yekugadzira inoshandiswa kana uchireva kuumbwa zvinhu zviviri / mavara muchikamu chimwe chepurasitiki, inova tekinoroji inosanganisa zvinhu zviviri kana mavara maviri akasiyana kuita imwe inopera chikamu chepurasitiki uchishandisa 2k jekiseni rekuumba muchina.
Misa kugadzira jekiseni mold
Kugadzirwa kweMisa Jekiseni molding inzira yekugadzira inosanganisira kubaya zvinhu zvakanyungudutswa mugomba rekugadzira nekushandisa giredhi rekugadzira simbi mold zvinhu zvinogona kuita kuti hupenyu hwayo hwepfuti huve kupfuura 200,000cycles.
Injection Molding Inopera
| Glossy | Semi-Glossy | Matt | Textured |
| SPI-A2 SPI-A3 | SPI-B1 SPI-B2 SPI-B3 | SPI-C1 SPI-C2 SPI-C3 | MT (Moldtech) VDI (Verein Deutscher Ingenieure) |
Injection Molding Materials
ABS
Acrylonitrile Butadiene Styrene (ABS) inonzi thermoplastic iyo inogadzirwa nekushandisa emulsion.Neyo Yakasimba, inoshanduka, yakaderera mold shrinkage (tight tolerances), kupikisa kwemakemikari, electroplating simba, zvakasikwa opaque, yakaderera / yepakati mari.
Common applications:Motokari (consoles, mapaneru, trim, mavhavha), mabhokisi, geji, dzimba uye matoyi.
Acetal/POM (Delrin)
POM ndeye yakaderera-kukweshera, yakareruka thermoplastic yakasimba uye yakaomarara ine kwakanakisa kuneta kuramba, yakanakisa creep resistance, makemikari kuramba uye hunyoro kuramba mune yakasikwa opaque chena ine yakaderera/yepakati mutengo.
Common applications:Bearings, makamera, magiya, mibato, rollers, rotor, masiraidhi dhairekitori, mavharuvhu
PC(Polycarbonate)
PC yakaoma kwazvo nekuramba tembiricha uye kugadzikana kwedimensional, inogona kuitwa pachena asi nemutengo wakakwira.
Common applications:Motokari (mapanera, lenzi, zvinyararire), mabhodhoro, midziyo, dzimba, zvivharo zvemwenje, zviratidziro, ngowani dzekuchengetedza uye nhovo.
PC+ Girazi-Yakazadzwa
Girazi-yakazadzwa Polycarbonate chinhu chakasimba uye chakaoma zvinhu chakanakira akawanda maindasitiri ekushandisa.
Common applications:Pulleys, mishonga yezvokurapa
PMMA(Akriliki)
PMMA ipolymer inoonekera ine yakanaka tensile, inoshingirira kukwenya, inogona kuve yakajeka uye yakajeka kujeka mumutengo wakaderera / wepakati.
Common applications:masitandi ekuratidzira, mapfundo, lenzi, dzimba dzakareruka, mapanera, zvinoratidzira, zviratidzo, masherufu, matireyi
PP(Polypropylene)
PP iri muhuremu nekudzivirirwa nekupisa, kukwirira kwemakemikari kuramba, kuramba kukwenya uye chitarisiko chewakisi chakaoma uye chakasimba mumutengo wakaderera.
Common applications:Motokari (bumpers, zvivharo, trim), mabhodhoro, makepisi, kireti, zvibatiso, dzimba
PP++ Girazi-Yakazadzwa
Girazi Yakazadzwa PP Musanganiswa inogadzirwa nekubatanidza Polypropylene Homo-Polymer ine yakanaka giredhi reGirazi, ine yakakodzera giredhi rekugadzirisa Aid, Heat stabilizer uye Anti-oxidant.
Common applications:zvibatiso zvedzimba, zvivharo
PE (Polyethylene)
PE ine yakaderera kunyungudika, yakakwirira ductility, yakakwirira simba simba, uye yakaderera friction.
Common applications:Mafirimu, mabhegi, magetsi ekudzivirira, matoyi.
LDPE(Polyethylene - Low Density)
LDPE ipurasitiki yakapfava, inochinjika, yakasimba, uye isingaremi uye ine kunaka kwekusagadzikana muchimiro chewakisi uye mutengo wakaderera.
Common applications:Containers, mabhegi, tubing, kitchenware, dzimba, zvivharo
HDPE(Polyethylene - High Density)
HDPE yakaoma uye yakaomarara neakanakisa makemikari kuramba, yakakwirira kusimba simba, yakakwirira mhedzisiro yekupikisa uye nzvimbo yakakwira yekunyungudika.
Common applications:Zvigaro zvezvigaro, dzimba, zvivharo, midziyo nemakepisi
Nylon - Girazi Rakazadzwa & 6/6
Nylon 6/6 ine yakakwira mechani simba uye kusimba nekuramba kuneta, makemikari kuramba mukutsika kwakaderera uye kuderera kwakaderera nepakati / mutengo wakakwira.
Common applications:zvibatiso, zvibatiso, dzimba diki, zip tie & magiya, bushings
Nylon - Girazi Yakazadzwa yakaoma zvakanyanya uye ine simba riri nani rekusimba kupfuura standard Nylon.Iyo inewo yakaderera coefficient ye friction uye yakakwirira kupisa kupisa.
Common applications:Bearings, washers, lightweight chinotsiva simbi pazvinenge zvakakodzera
ASA (Acrylonitrile Styrene Acrylate)
ASA imwe ABS imwe nzira ine yakagadziridzwa mamiriro ekunze.
Common applications:Zvikamu zvemotokari Enclosures, mapaneru makuru
MHINDURO(Yakakwirira Impact Polystyrene)
HIPS iri nyore kuumba, kudzokorodza, uye ine simba rekuita uye kuoma.
Common applications:Kurongedza, dishware, kuratidza
GPPS(Polystyrene - General chinangwa)
GPPS ine brittle, iri pachena asi mumutengo wakaderera.
Common applications:Cosmetics kurongedza, mapeni
PBT (Polybutylene Terephthalate)
PBT yakafanana nePET plastiki uye inhengo yemhuri yepolyester.PBT inokodzera kudzikisa kuumbwa uye kushandisa tembiricha.Iine kupisa kwakanyanya uye kusagadzikana kwemakemikari.
Common applications:Motokari (mafirita, zvibatiso, pombi), mabhengi, makamera, zvinhu zvemagetsi (zvinobatanidza, zvinonzwa), magiya, dzimba, rollers, switch.
PBT+Girazi Rakazadzwa
Girazi-yakazadzwa PBT yakaoma zvikuru uye ine simba rakakura kupfuura mwero PBT.Iyo inewo kupisa kwakanyanya uye kusagadzikana kwemakemikari.
Common applications:mota application, Fire-retardant application
PET (Polyethylene terephthalate)
PET ndiyo inonyanya kushandiswa pamabhodhoro epurasitiki emvura uye zvimwe zvinwiwa.Iyo inowanzozivikanwa sepolyester uye inoshandiswa kugadzira mafibhi ekugadzira.
Common applications:Mabhodhoro emvura epurasitiki, kurongedza
PC/ABS
PC/ABS musanganiswa wepolycarbonate neABS ndiko kuwana zvakanakisa zvivakwa zvese zviri zviviri zvigadziko — kupikisa kupisa uye kuchinjika.Musanganiswa uyu zvakare unoitwa nyore nyore panguva yekuumbwa kwejekiseni kupfuura chero yezvigadziko.
Common applications:Enclosures, mapaneru makuru;
PVC (Polyvinyl Chloride)
PVC ine kuoma kwakanyanya, mechanical uye magetsi ekudzivirira zvivakwa.Inoshingirira mumakemikari kune zvinwiwa zvakawanda.
Common applications:Zvigaba zvekurapa, zvinhu zvekuvaka, pombi, tambo
PEI(ULTEM)
PEI ipurasitiki yeruvara rweamber ine tembiricha yakakwira uye yakasimba kwazvo dielectric simba, ichiita kuti ive yakanaka kune zvekurapa chiridzwa uye zvikamu zvemagetsi zvekudzivirira.
Common applications:Zvigadzirwa zvemagetsi (zvibatanidza, mabhodhi, switch), zvivharo, Zvishandiso zvechishandiso chekurapa
PEEK(Polyetheretherketone)
PEEK ine tembiricha yakakwira, makemikari, uye nemwaranzi inopokana ine yakaderera mwando kunyudza.
Common applications:Zvikamu zvendege, magetsi ekubatanidza, mapombi epombi, zvisimbiso
PPS (Polyphenylene sulfide)
PPS ine simba rakanyanya uye kupisa kwekudzivirira nekuyerera kwakanaka uye kugadzikana kwedimensional.
Common applications:mafuta system zvikamu, madhairekitori, switch, magetsi ekudzivirira, membrane, kurongedza
PPO (Polyphenylene Oxide)
PPO ine yakakura dimensional kugadzikana uye yakanaka magetsi zvivakwa zvine yakaderera mvura yekunyura uye mutengo wakakwira
Common applications:Motokari (dzimba, mapaneru), zvikamu zvemagetsi, dzimba, pombi dzemvura
PPA (Polyphthalamide)
PPA inofananidzwa nenylon ine kuomarara kwepamusoro, simba, uye zvivakwa zvinopisa.Iyo ine yakanaka creep resistance uye dimensional kugadzikana.
Common applications: Motokari, mafuta uye gasi, pombi dzemvura
SAN (Styrene Acrylonitrile)
SAN(AS ) ndiyo Polystyrene imwe nzira ine yakanyanya kupisa nekupisa uye makemikari kuramba uye inogadzikana nehydrolytically.
Common applications:Zvishandiso zvemumba, mapfundo, majekiseni
TPE (Thermoplastic Elastomer)
TPE ine chitarisiko uye manzwiro echinhu chakaita rabha asi chiri thermoplastic chinogona kunyungudutswa zvakare.TPE ine yakanaka yekupisa zvimiro uye kugadzikana pamhando dzakasiyana dzetembiricha dzinogona kuitwa mukuoma kwakasiyana.
Common applications:Zvishandiso zvemotokari, midziyo yemumba
TPU (Thermoplastic polyurethane)
TPU ndeye elastic zvinhu zvine kumira zvakanaka kumafuta, girisi, uye abrasion.
Common applications:Zvishandiso zvekushandisa zvekurapa, nhare dzemagetsi
TPV (Thermoplastic Vulcanisates)
TPV chikamu chemhuri yezvinhu zveTPE.Iyo ine yepedyo muzvivakwa kune EPDM rabha uye ine yakakwirira-tembiricha kuramba uye yakanakisa elasticity.
Common applications:Zvishandiso zvemotokari, midziyo yemumba, kuisa chisimbiso
PS: Isu tinogona zvakare kuburitsa zvinhu zvetsika pakukumbira kusangana nechigadzirwa chako chaicho application
Sekondari Operations Mushure meJekiseni
Pad Printing
Pad kudhinda inzira yekudhinda iyo inogona kutamisa mufananidzo we2D/logo/zvinyorwa pane 3D pamusoro.
MvuraTransferPrinting
Iyo inozivikanwa zvakare sekunyudza kudhinda, kutamisa mvura yekufungidzira, hydro dipping, iri nzira yekushandisa yakadhindwa madhizaini kune 3D nzvimbo.
Painting
Glossy uye matte akasiyana mavara pendi ari ese aripo kuti aiswe pairi.
Electroplating
Iyo inzira yekugadzira simbi yesimbi pane yakasimba substrate kuburikidza nekuderedzwa kwema cations eiyo simbi nenzira yemagetsi yakananga ikozvino.
Ultrasonic Plastic Welding
Iyo maindasitiri maitiro ayo akakwira-frequency ultrasonic acoustic vibrations anoiswa munharaunda kune zvidimbu zvebasa zviri kubatwa pamwechete pasi pekumanikidzwa kugadzira yakasimba-state weld.
Injection Molding Solutions
RapidInjectionMolds:
Yakanakira chikamu dhizaini kusimbiswa, kukumbira prototype kana diki vhoriyamu kugadzirwa.
√Kurumidza kutungamirira nguva
√Hapana MOQ chikumbiro
√Magadzirirwo akaomarara anogamuchirwa
MisaProduction JekiseniMold
Yakanakira zvikamu zvakakura zvekugadzira vhoriyamu, mutengo wekushandisa wakakwira kupfuura kukurumidza jekiseni mold asi zvichikonzera yakaderera chikamu chikamu mutengo.
√Kusvika ku500,000 matenderedzwa ehupenyu hwepfuti
√Kugadzira giredhi simbi yekushandisa & yakawanda-cavity tooling
√Inogona kushandiswa kuita otomatiki jekiseni process
Injection Molding Case Study
